Case study overview
Year
1991
(Inbetriebnahme des Vindeby Offshore-Windparks)
(Inbetriebnahme des Vindeby Offshore-Windparks)
Product
GRILLO
G-Z850/G-Z851
(Zinc-aluminium wire)
G-Z850/G-Z851
(Zinc-aluminium wire)
Location
Vindeby, Danish island Lolland
Class
CX
Structure
Metallization with ZnAl15
Epoxy paint
Polyurethane paint
Wind farm in Vindeby
The Vindeby offshore wind park, located off the coast of the town of Vindeby on the Danish island of Lolland, was the world’s first of its kind and began operation in 1991. After more than 25 years of active service, the wind park was decommissioned in 2017.
Corrosion protection for offshore wind turbines
After a thorough and comprehensive evaluation over a long period of time, thermal spraying, including the high-quality GRILLO zinc-aluminum wire G-Z850/851, was finally included in the specific requirements for the corrosion protection of wind turbine towers. This extended evaluation phase emphasizes the commitment invested in finding the optimal solution to ensure both the quality of the process and the flawless protection of the wind turbine towers. In this respect, the GRILLO wire G-Z850/851 was recognized as the absolutely essential solution. A 120 µm protective layer of zinc-aluminum, followed by two epoxy layers and a polyurethane layer, now offers comprehensive protection that is not only functional, but also takes into account the aesthetic design of the wind turbine towers.
Proven corrosion protection since the 1990s
Originally designed for a lifespan of 20 years, the corrosion protection with GRILLO Zinc-Aluminium wire G-Z850/851 exceeded expectations despite the heavy exposure to salty sea air. The wind park could be operated for almost six additional years and is considered a milestone in the history of wind energy. The insights gained from this project influenced the construction and operation of numerous other offshore wind parks worldwide, strengthening GRILLO’s expertise in the field of corrosion protection for renewable energy.
Further topics
Center of Excellence (CoE)
Would you like to expand your expertise in corrosion protection? Learn more about the GRILLO Center of Excellence for corrosion protection!
Thermal spraying
Learn how thermal spraying contributes to extending the lifespan of your equipment, protecting your investments in the long term, and promoting sustainability.
KKS-Beton
Our globally patented corrosion protection system, GRILLO-KKS-Beton, is a cathodic corrosion protection system that safeguards reinforced concrete in the long term.
Anodes
The GRILLO anode program includes the production of fine zinc anodes for galvanic zinc plating as well as sacrificial anodes made of zinc, aluminum, and magnesium alloys for cathodic corrosion protection.
GRILLO zinc-aluminium – the solution for tough cases
GRILLO zinc-aluminium is the first choice for excellent corrosion protection, especially in demanding environments.
GRILLO solutions for corrosion protection
GRILLOs corrosion protection solutions offer tailored solutions for various applications, including anode protection, protection of reinforced concrete, and corrosion protection for steel objects such as bridges. Find your suitable solution!
GRILLO media library: find out more!
From technical data sheets to detailed presentations and press articles – in our media library you will find all the details about our products and solutions for download.
Contact
us
Ready to enhance the corrosion protection of your object permanently?
Contact us to learn more about our proven thermal metal spraying technology and to discuss your project.
Frank Prenger
